Thermal Spray Operator

Job Description

The High-Velocity Air Fuel (HVAF) Thermal Spray Operator independently operates thermal spray equipment, applying HVAF coatings to various components. Proficiency in coating systems, including HVOF _and Plasma processes_ , is essential. The operator follows written technical plans and instructions to ensure accurate and effective coating application.

• Responsibilities:**
• **Prepare, Mask, Apply Metal Spray Coatings, and Post treatment:**
• Properly prepare the substrate surface before applying the thermal spray coating. This may involve cleaning, grit blasting, or other surface treatments to ensure good adhesion, and masking areas not to be coated.
• Apply coating efficiently and effectively in required thickness.
• Setting up equipment, tooling, and materials incl. program Fanuc control.
• Post treatment may require polishing and grinding the components.
• **Material Handling:**
• Handle and transport components to and from the coating area. This includes loading and unloading parts into the spray booth or chamber.
• Maintain inventory supplies.
• **Equipment Maintenance:**
• Regularly inspect and maintain thermal spray equipment. This includes cleaning nozzles, adjusting settings, and replacing worn parts.
• **Quality Control:**
• Inspect coated parts for defects, thickness, and uniformity. Follow quality control procedures and document results.
• **Safety Compliance:**
• Adhere to safety protocols, including wearing appropriate personal protective equipment (PPE) and following safe operating practices.
• **Record Keeping:**
• Maintain accurate records of coating parameters, material usage, and production data.
• **Follow Metal Spray Equipment Operation Guidelines:**
• Adhere to established guidelines for operating metal spray equipment, including safety protocols and proper setup.
• **Continuous Improvemen** Constantly striving to make the process more t
  
  

The High-Velocity Air Fuel (HVAF) Thermal Spray Operator independently operates thermal spray equipment, applying HVAF coatings to various components. Proficiency in coating systems, including HVOF _and Plasma processes_ , is essential. The operator follows written technical plans and instructions to ensure accurate and effective coating application.

• Responsibilities:**
• **Prepare, Mask, Apply Metal Spray Coatings, and Post treatment:**
• Properly prepare the substrate surface before applying the thermal spray coating. This may involve cleaning, grit blasting, or other surface treatments to ensure good adhesion, and masking areas not to be coated.
• Apply coating efficiently and effectively in required thickness.
• Setting up equipment, tooling, and materials incl. program Fanuc control.
• Post treatment may require polishing and grinding the components.
• **Material Handling:**
• Handle and transport components to and from the coating area. This includes loading and unloading parts into the spray booth or chamber.
• Maintain inventory supplies.
• **Equipment Maintenance:**
• Regularly inspect and maintain thermal spray equipment. This includes cleaning nozzles, adjusting settings, and replacing worn parts.
• **Quality Control:**
• Inspect coated parts for defects, thickness, and uniformity. Follow quality control procedures and document results.
• **Safety Compliance:**
• Adhere to safety protocols, including wearing appropriate personal protective equipment (PPE) and following safe operating practices.
• **Record Keeping:**
• Maintain accurate records of coating parameters, material usage, and production data.
• **Follow Metal Spray Equipment Operation Guidelines:**
• Adhere to established guidelines for operating metal spray equipment, including safety protocols and proper setup.
• **Continuous Improvement:**
• Drive continuous improvement initiatives by identifying non-value-add processes and unsafe conditions and eliminating them to enhance efficiency and safety.
  
  

Qualifications

• Previous experience in thermal spray coating operations preferred.
• Familiarity with HVAF, HVOF, and plasma spray equipment.
• Able to read, understand and program Fanuc robot control.
• Ability to read and interpret technical drawings and specifications.
• A foundational understanding of coating techniques, masking procedures, and the ability to measure coating thickness.
• Strong attention to detail and quality control.
• Excellent communication skills and ability to work in a team environment.
• Education Requirements:**
• High School Diploma/GED required.
  
  

Additional Information

NETZSCH Pumps USA is an equal opportunity employer committed to workplace diversity. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, age, gender identity, protected veterans’ status, status as a disabled individual or any other protected group status or non-job characteristic as directed by law.

If you are an individual with a disability and would like to request a reasonable accommodation for any part of the employment selection process, please call us at (610) 363-8010.