Process Engineer – Metallurgical

Job Overview

We are seeking a motivated and technically skilled Process Engineer – Metallurgical to support manufacturing operations and drive continuous improvement in process capability, production capacity, productivity, and product quality.

Reporting to the Engineering Manager, the successful candidate will collaborate with cross-functional plant teams to optimize manufacturing processes, provide technical support for melting and casting operations, and implement capital and operational improvement projects while adhering to established safety, quality, cost, and delivery standards.

Key Responsibilities

• Promote and maintain a safe working environment by adhering to established plant safety policies and procedures.
• Identify, recommend, and implement process improvements to optimize production volume, yield, quality, and overall plant performance.
• Collect and analyze process data, apply statistical techniques, and use root cause analysis and corrective action methods to resolve manufacturing challenges.
• Provide technical support for melting, casting, solidification, and post-casting processes.
• Develop, maintain, and update Standard Operating Procedures (SOPs) for process and equipment operations.
• Provide technical guidance and training to manufacturing personnel as needed.
• Collaborate with the Quality team to investigate and resolve customer complaints and support quality improvement initiatives.
• Coordinate with external testing laboratories, processing vendors, and other service providers.
• Support capital and operational expense projects, ensuring completion within defined scope, budget, schedule, and safety requirements.
• Apply Statistical Process Control (SPC), Design of Experiments (DOE), Lean/Six Sigma, mathematics, and statistical analysis to solve complex manufacturing problems.
• Support process monitoring and data acquisition activities to improve process control and operational efficiency.
• Participate in cross-functional projects focused on improving manufacturing efficiency, yield, and product quality.
• Maintain effective communication and collaboration with engineering, production, quality, and other plant functions.

Required Qualifications

• Bachelor's degree in Materials Science, Metallurgical Engineering, or another relevant engineering discipline from an accredited institution.
• 1–3 years of experience in Process Engineering or a related manufacturing engineering role.
• Exposure to and a basic understanding of melting, casting, and solidification processes is preferred.
• Ability to work collaboratively in a manufacturing environment supporting melting and casting operations.
• Knowledge of Microsoft Office applications, including Word, Excel, and PowerPoint.
• Ability to apply analytical and problem-solving skills to manufacturing process challenges.
• Strong initiative, self-motivation, and the ability to work independently.
• Commitment to workplace safety, product quality, and continuous improvement.

Preferred Qualifications

• Experience with AutoCAD or SolidWorks.
• Lean/Six Sigma training or certification.
• Familiarity with quality management standards such as ISO 9001, AS9100D, or ISO 17025.
• Experience supporting quality system documentation, internal and external audits, calibration activities, or related compliance processes.
• Knowledge of computer-based data acquisition and process monitoring systems.
• Experience participating in cross-functional initiatives focused on improving process efficiency, yield, and overall manufacturing performance.

Ideal Candidate Profile

The ideal candidate will have a strong foundation in metallurgical or materials engineering, practical exposure to manufacturing processes, and a demonstrated interest in process optimization and continuous improvement. They should be analytical, safety-conscious, self-directed, and comfortable working closely with production, engineering, and quality teams in an onsite plant environment.

Additional Requirements: Candidates must be available to work onsite in Lorain, Ohio, and successfully complete the mandatory background check.