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Sr. Automation Engineer - PLC Programming

AVA Consulting
Dudley, MA Contractor
POSTED ON 9/17/2026
AVAILABLE BEFORE 10/16/2026

AVA Consulting is seeking a Sr. Automation Engineer

 

Location: Dudley, MA

 

U.S. Citizens and those authorized to work in the U.S. are encouraged to apply. We are unable to sponsor at this time.

 

Job Description:

The Sr. Automation Engineer plays an integral strategic role in shaping the future of eyewear assembly automation, & leads and/or is involved in multiple phases of projects including planning, detailed design, construction, commissioning and release.

 

Major Duties and Responsibilities:

  • Lead design for medium-large projects that support new product or technology introductions by performing engineering assessments, implementing automation system configuration changes & supporting engineering runs
  • Devise new approaches to problems through adaptations/modifications of automation technical principles
  • Work with multiple disciplines, including manufacturing, process engineering, maintenance, & quality assurance to manage portfolio of projects
  • Diagnose/troubleshoot equipment issues
  • Direct/mentor junior automation staff engineers & technicians
  • Create automation & machine design requirements including 3D drawing design, wiring, programming, safety features, & sourcing
  • Detail control schemes with wiring and system drawings for automation projects
  • Design PLC/HMI/Robotics (programming & creation of technical documents such as user requirements, functional specifications, & design specifications)
  • Troubleshoot & diagnose design errors, omissions, and other deficiencies; proactively recommend revisions and/or improvements
  • Help manufacturing departments succeed through easy-to-use tooling, monitoring, and automation that improve safety, quality, productivity, delivery & cost
  • Engage in project planning to identify automation opportunities
  • Prepare cost estimates and written technical proposals
  • Generate network communication protocols for control equipment
  • Develop mechanical/electronic controls integrating assembly stations, 6 axis handling devices & conveyance devices
  • Document equipment requirements that verify & validate performance, with instructions for operation, maintenance & repair
  • Improve standards for assembly by working with engineering professionals to promote defect-free processes
  • Interact cross functionally from concept through test runs through released manufacturing process

 

Required Qualifications:

  • BS Degree in Engineering with 7 years' experience
  • Experience in high volume production, with emphasis on ergonomic design, yield improvement, labor & cost reduction
  • Experience with electromechanical systems & automating assembly processes
  • Proficient in PLC programming (Ladder Logic and Structured Text) & HMI development
  • 6-Axis robotics programming/integration experience
  • Excellent conceptual, analytical, & problem-solving abilities
  • Ability to coordinate & complete multiple tasks under minimal supervision
  • Strong verbal & written communication skills
  • Understanding of Sensors, Robotics, Complex Mechanical designs & controls for automated systems
  • Proficiency in 3D CAD modeling (SOLIDWORKS preferred)
  • Strong project management skills with ability to create technical documentation

 

Preferred Qualifications:

  • Experience with Collaborative Robots (YuMi) and/or Denso or Fanuc Robots
  • Experience in the Consumer Eyewear Industry
  • Lean Six Sigma and/or SPC Training
  • Knowledge of Cognex, PPT, DVT, or Fanuc Vision Systems

 

NOTE: Interested Candidates can apply by sending their Updated Resume and Contact Details.

 

Ron Tolson

 

AVA Consulting

 

Fax:

 

Web:

Salary : $55 - $60

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