Senior Process Engineer - Deposition

Summary

Atomica is seeking a driven Process Engineer to join our Surface Engineering, with a primary focus on deposition. We are looking for someone who can support existing production processes and develop processes for new programs (20 ) focusing on product quality and manufacturability. Collaboration is a must as you work closely with the integration, manufacturing engineering, maintenance and production teams on development of new processes, selection of new equipment/technology, standardization and problem resolution. This role is designed for a technical leader who thrives at the intersection of advanced materials and complex vacuum hardware.

Primary Responsibilities

• New Process & Tool Development
• End-to-End Development: Design and execute recipes for new thin-film applications, ensuring strict adherence to required material properties (mechanical, optical and electrical characteristics).
• Integration Collaboration: Partner with the integration team to ensure surface engineering solutions meet functional requirements for complex devices
• Tool Qualification: Lead the technical evaluation, installation, and testing of new capital equipment to meet production-ready standards.
• DOE & Optimization: Design and execute Design of Experiments (DOE) to determine process windows and optimize results. Strong fundamentals in data analysis and demonstrated critical thinking skills 
• Advanced Troubleshooting & Root Cause Analysis
• Early-Stage & Production Support: Identify and resolve fundamental process instabilities during early-stage R&D while maintaining the discipline to lead "Task Force" efforts for chronic production excursions.
• Hardware-Process Mastery: Act as the primary technical expert for resolving complex process-hardware interactions.
• Tool Troubleshooting: Help perform diagnostics on vacuum systems, RF power delivery, and gas flow controllers. Hands-on experience is highly valued.
• Sustaining & Standardization
• Statistical Process Control (SPC): Implement and monitor SPC charts in JMP to identify trends, prevent excursions, and ensure long-term process stability.
• Standardization: Author and maintain high-quality Standard Operating Procedures and technical documentation to ensure cross-shift consistency.
  
  

Technical Expertise Preferred

Deposition (Primary Focus)

• PVD: Experience with RF, DC, and Pulsed DC Magnetron Sputtering, Ion Beam Deposition (IBD) and E-beam evaporation
• CVD & ALD: Deep knowledge of PECVD, HDPCVD, ALD, and LPCVD.
• Thermal: Proficiency in oxidation furnaces, annealing, and RTP/RTA.
  
  

Dry Etch & Clean

• Plasma Processing: Hands-on experience with Bosch process (DRIE), dielectric etching, plasma ashing, and Ion Beam Etching (IBE)
  
  

Required Qualifications

• B.S., M.S., or Ph.D. in Materials Science, Electrical Engineering, Physics, or other engineering discipline.
• 5 years of experience in a semiconductor microfabrication manufacturing environment.
• Deep understanding of material properties and the specific process knobs required to obtain them.
• Expert-level proficiency in JMP for data analysis, statistical modeling, and DOE.
• Proven track record of "hands-on" hardware troubleshooting. Ability to diagnose mechanical, electrical, and vacuum-related failures.
  
  

Compensation

The base pay range for this role is $120,000 – $145,000 per year.