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Production Engineer - J0052112

Astemo Ltd.
Berea, KY Full Time
POSTED ON 10/29/2026
AVAILABLE BEFORE 11/27/2026
Description

Job Description Summary

This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world-class quality with high-volume production, leading process innovation in a fast-paced, technology-driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques.

Key Responsibilities

Manufacturing Process Optimization & Continuous Improvement

  • Support Lean Manufacturing & Six Sigma Initiatives (Kaizen, 5S, VSM).
  • Lead improved line performance by driving OEE, throughput, equipment uptime/reliability, and cycle time improvements with Cross-Functional team.
  • Analyze and interpret production data to identify and eliminate bottlenecks.
  • Troubleshoot complex process and equipment issues, implementing robust corrective actions.
  • Support Digital Manufacturing initiatives (MES, Smart Factory Technologies)

New Product Introduction (NPI), Automation, & Advanced Engineering

  • Support collaboration with the Corporate PE team to support program launches through APQP, PPAP, and Run-at-Rate activities.
  • Support development and optimization of manufacturing processes including automation, robotics, visions systems, and AI technology.
  • Support Control Plans, PFMEA, and Standard Work Instruction development for new products.
  • Support Corporate PE team with equipment validation (FAT/SAT), process capability studies, and pilot builds.
  • Ensure manufacturing readiness for Start of Production (SOP).

Safety, Quality, & Compliance

  • Promote Safety First culture & maintain industry leading safety performance
  • Ensure compliance with IATF 16949, ISO 14001, & customer-specific requirements.
  • Support root cause investigations using 8D, 5-Why, FTA, and Fishbone analysis.
  • Implement error-proofing (poka-yoke) to reduce scrap, rework, & warranty risks.

PE Department & Cross-Functional Team (CFT) Leadership

  • Provide supervisory support & technical leadership for other Site Production Engineers, as assigned by PE Department Management.
  • Provide technical leadership for the Cross-Functional Team on the shop floor.
  • Interface directly with OEM customers and key suppliers when required.

Qualifications

Education

  • Bachelor’s degree in Electrical, Mechanical, Manufacturing, or Other Engineering field required.

Experience (preferred)

  • 3 years in automotive manufacturing, preferably Tier 1 supplier environment.
  • Direct experience with automated (EV/HEV systems) production environments.

Knowledge, Skills, & Abilities (preferred)

  • Strong leadership and project management capabilities
  • Effective communication with cross-functional and global teams
  • Ability to proactively identify safety risks/near misses & drive effective improvements
  • Strong knowledge of AIAG standards for Automotive Manufacturing (ex. APQP, PPAP, Control Plans, PFMEA, Standard Work)
  • Analytical and leadership skills to drive CFT problem solving activities through root cause determination & countermeasure implementation
  • SPC and Process Capability analysis
  • Ability to identify opportunities and implement Automation, Robotics, Vision Systems, AI technologies, MES Systems, Lean Manufacturing techniques, etc. to optimize processes
  • Ability to thrive in a fast-paced, launch-intensive environment

Key Performance Indicators (KPIs)

  • Safety Performance (OSHA Incident Rate-OIR) & Compliance
  • Customer Concerns (Parts Per Million – PPM)
  • Scrap and Defect Reduction (% of Sales $)
  • Productivity (Efficiency, OEE – FTQ, Availability, & Performance %)
  • Throughput improvement (Plan Attainment %, Jobs Per Hour – JPH)
  • Successful product launches (on-time, in-budget, 0 PPM)

Salary.com Estimation for Production Engineer - J0052112 in Berea, KY
$78,884 to $95,253
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