Robotics Research Engineer-Mechanical & Additive Manufacturing

Aramco Americas Company

Robotics Research Engineer-Mechanical &

Additive Manufacturing (1831)

R&D Digital Transformation Team Staff - Houston, TX - Full Time

OVERVIEW:

The Sensors and Robotics Team at Aramco's Houston Research Center creates disruptive technologies to advance discovery of resources, recovery from the subsurface, and operational efficiency. We're looking for a creative, hands-on problem solver who plays well with others, likes to tackle big challenges, and takes responsibility for delivering results. Our interests include developing sensors and robotic systems for automating our Upstream operations.

DUTIES & RESPONSIBILITIES

• Design, develop, and optimize mechanical components and assemblies for robotics, sensing systems, and oil & gas applications using additive manufacturing techniques and solidworks
• Strong understanding of:
  • Additive manufacturing processes (FDM, SLA, SLS, PolyJet)
  • Design for additive manufacturing (DfAM) principles
  • Mechanical design tools (CAD, simulation software)
• Operate, maintain, and troubleshoot 3D printing systems, including Formlabs (SLA/SLS), Stratasys (PolyJet/FDM), and Bambu Lab (FDM) platforms
• Select appropriate materials (e.g., Nylon 12, photopolymers, engineering thermoplastics) and printing processes based on functional and environmental requirements
• Develop and execute print strategies, including build orientation, support design, and post-processing workflows (curing, depowdering, finishing)
• Conduct mechanical testing, dimensional inspection, and performance validation of printed parts
• Collaborate with robotics and sensing teams to rapidly prototype and iterate designs
• Maintain detailed documentation of print parameters, material usage, and test results
• Ensure safe operation of all additive manufacturing equipment in accordance with internal policies and OEM guidelines
• Identify and mitigate hazards associated with 3D printing, including:
  • Powder handling (e.g., Nylon 12 dust exposure)
  • Resin handling and post-processing chemicals
  • High-temperature components and moving mechanical systems
• Utilize appropriate PPE (respirators, gloves, eye protection) and engineering controls (ventilation, enclosures)
• Support development and enforcement of Standard Operating Procedures (SOPs) for all AM equipment
• Conduct routine safety inspections and contribute to risk assessments for new processes and materials

MINIMUM REQUIREMENTS:

• Bachelor of Science degree in an Engineering discipline from a recognized college or university.
• Nine (9) years applicable experience, such that the incumbent is clearly recognized as an expert in the field.
• Must be able to communicate and comprehend accurately, clearly and concisely in English at a level required to perform the job as outlined.
• Must have a thorough knowledge of engineering practices including scientific and economic principles, calculation methods, design details, and codes, standards and specifications. Must possess good work habits, a strong work ethic, and be able to adhere to company work hours, policies, and standard business etiquette.

NO THIRD-PARTY CANDIDATES ACCEPTED