Demo

Product & Component Failure Analysis Engineer (FAE)

Applied Optoelectronics, Inc.
Sugar, TX Full Time
POSTED ON 7/31/2026
AVAILABLE BEFORE 9/30/2026

Summary

We are seeking a Product & Component Failure Analysis Engineer. In this role you will be investigating the mechanical, physical, chemical, and different stress factors that lead to a product or component condition, that no longer meets our criteria by systematically examining data and identifying root causes, defect detection and failure analysis to prevent future failures and improve product or component performance.

Job Duties

  • Work on failure analysis of Active Optical Cables (AOCs) and identify failure modes, such as physical damage, connector damage, fiber breakage, power supply problems, electromagnetic interference (EMI), poor assembly, signal integrity issues, reflection, and crosstalk.
  • Prepare and review monthly TL 9000 measurement data and upload report
  • Review customer-reported issues and RMA (return material authorization) cases, database and record maintenance.
  • Identify transceiver manufacturing defects, quality control issues, improper termination or poor-quality connectors, and improper soldering or misalignment of components.
  • Detect and analyze aging and worn-out key components (Tx & Rx) from degradation.
  • Draft comprehensive 8D reports detailing failure causes and recommendations for rectification. Determining root causes using analytical technologies, knowledges and tools.
  • Quality Improvement - debugging and writing procedures related to production and field returns. Monitoring products & components performances and correlating issues to improve production yield.
  • Communicate the analysis results and put forward corrective suggestions to correlative teams and departments.
  • Work with multi-teams for products quality, function and standards specifications

Qualifications

  • Bachelor's degree in engineering or a related field preferred Material Engineering/Science, Electronical Engineering, semiconductor, Material Engineering, Material Science, Physics, etc.
  • Minimum of one years of in failure analyses of semiconductor laser dies, semiconductor process monitoring, and photonic integration circuit quality control preferred
  • Expected skills include exposure to various analytical techniques, such as SEM, EDS, XRD, FIB, TEM, etc.
  • Experience in debugging and failure analysis techniques of prototypes and products
  • Strong understanding of optical communication principles and standards
  • Understanding of processes involved in optical chip and module assembly, alignment, and burn-in processes
  • Excellent analytical and problem-solving capabilities including using analysis software and systems
  • Knowledge of quality standards, regulations, and GR-468 Generic Reliability Assurance Requirements
  • Excellent presentation and reporting skills, good organization and multi-tasking skills and excellent attention to details

Location

This position will be on-site based in Sugar Land, Texas.

WHY AOI?

In addition to competitive salary, AOI offers

  • Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual and family needs
  • Employer matching on 401(k) deferrals
  • Generous PTO policy, with unused PTO payout at end of the year
  • Relocation package available within US
  • Immigration sponsorships (Must be currently authorized to work in the US)

We do not accept unsolicited proposals from third-party recruiters or agencies. Contacting hiring managers directly may result in disqualification of submissions.

Salary.com Estimation for Product & Component Failure Analysis Engineer (FAE) in Sugar, TX
$93,693 to $108,650
If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Product & Component Failure Analysis Engineer (FAE)?

Sign up to receive alerts about other jobs on the Product & Component Failure Analysis Engineer (FAE) career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$86,835 - $106,101
Income Estimation: 
$110,316 - $137,631
Income Estimation: 
$77,489 - $103,937
Income Estimation: 
$94,832 - $129,336
Income Estimation: 
$102,421 - $136,423
Income Estimation: 
$87,529 - $100,509
Income Estimation: 
$90,372 - $103,622
Income Estimation: 
$61,825 - $80,560
Income Estimation: 
$90,032 - $105,965
Income Estimation: 
$85,996 - $102,718

Sign up to receive alerts about other jobs with skills like those required for the Product & Component Failure Analysis Engineer (FAE).

Click the checkbox next to the jobs that you are interested in.

  • Computer Simulation Skill

    • Income Estimation: $75,910 - $93,608
    • Income Estimation: $77,212 - $88,935
  • Failure Analysis Skill

    • Income Estimation: $77,528 - $99,898
    • Income Estimation: $91,538 - $144,067
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Applied Optoelectronics, Inc.

  • Applied Optoelectronics, Inc. Sugar, TX
  • Summary We are seeking a highly skilled Equipment Engineer to maintain and optimize the performance and reliability of our production line equipment. This ... more
  • 9 Days Ago

  • Applied Optoelectronics, Inc. Sugar, TX
  • About AOI Applied Optoelectronics, Inc. (AOI) is a leading developer and manufacturer of advanced optical and HFC networking products — the building blocks... more
  • 9 Days Ago

  • Applied Optoelectronics, Inc. Sugar, TX
  • Summary We are seeking a Purchasing Planner. In this role, you will be responsible for looking at market outlooks and determine when and what to buy when c... more
  • 11 Days Ago

  • Applied Optoelectronics, Inc. Sugar, TX
  • About AOI Applied Optoelectronics, Inc. (AOI) is a leading developer and manufacturer of advanced optical and HFC networking products — the building blocks... more
  • 11 Days Ago


Not the job you're looking for? Here are some other Product & Component Failure Analysis Engineer (FAE) jobs in the Sugar, TX area that may be a better fit.

  • Applied Optoelectronics, Inc. Sugar, TX
  • Summary A failure analysis engineer for the process integration team will be responsible for failure analysis of semiconductor optical laser devices. He/Sh... more
  • 2 Months Ago

  • 鴻海精密工業股份有限公司 Houston, TX
  • Purpose of the position The main purpose of this position is to analyze product failures, find out the causes of failures, and propose improvement measures... more
  • 2 Months Ago

AI Assistant is available now!

Feel free to start your new journey!