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GENERAL DESCRIPTION:
Lead technical production of high‑performance fiber optic cable assemblies (single‑ and multi‑mode, pigtails, patch cords, MPO/MTP, cabling and harnesses). Own assembly process quality, first piece inspections, test acceptance, and mentoring/upskilling of assembly technicians. Drive yield improvement, documentation control and on‑time delivery to customers.
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Essential Functions:
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- Lead and perform complex fiber optic termination processes (epoxy/polish, pre‑polished, adhesive/UV, mechanical) and MPO/MTP multi‑fiber terminations.
- Perform end‑face inspection and rework to meet acceptance criteria; enforce connector cleanliness standards.
- Assist with first time builds. Work with manufacturing engineering to document the process & train production.
- Troubleshoot production issues in WIP and develop solutions to resolve.
- Execute and validate assembly test procedures: insertion loss, return loss, continuity, and where applicable OTDR checks for trunk assemblies. Produce professional test reports and maintain traceability.
- Develop, maintain and improve standard work, process sheets and strip templates.
- Mentor, train and evaluate assemblers; lead cross‑training and certification activities on the production floor.
- Investigate assembly defects, lead root‑cause analysis (8D/CAPA), implement corrective actions and monitor effectiveness.
- Partner with engineering, quality and procurement on design for manufacturability (DFM), supplier issues and nonconformance resolution.
- Enforce ESD, clean‑room and safety/quality policies; participate in audits and continuous improvement (5S/Kaizen).
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Required Knowledge, Skills, and Abilities:
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- IPC-A-610 or similar assembly/inspection certification.
- Experience with Simplex, MPO/MTP, ribbon/mass fusion splicing or high-density multi‑fiber assembly methods.
- Familiarity with ISO/AS quality systems, traceability and FAI processes.
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Required Education and Experience:
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- High school diploma or GED required. Associate degree or technical certificate in electronics, optical communications or related field preferred.
- 5–8 years hands‑on fiber optic assembly experience; demonstrated progression to technical lead or senior assembler role.
- Proven expertise with connector termination processes, end‑face inspection, and insertion/return‑loss testing.
- Experience entering production and test records into ERP/MES systems.
- Demonstrated ability to lead operators and technicians, deliver training, and drive process improvements.
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Work Environment:
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- Repetitive fine motor tasks and close visual inspection; good near vision required (corrective lenses acceptable).
- Standing/bench work for prolonged periods; occasional lifting of crates or spools.
- Work in controlled environments (clean area) and areas requiring ESD control.
- PPE (safety glasses, ESD wrist strap, gloves) as required.
- Able to stand for prolonged periods, perform repetitive fine‑motor tasks and lift up to 25 lbs.
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