What are the responsibilities and job description for the Master Planner position at Airport Lighting Company?
Position Summary
The Materials & Planning Manager oversees materials planning, purchasing, inventory control, and production scheduling to meet customer demand and operational goals. This role develops the master production schedule, manages supplier relationships, aligns cross-functional workflows, and provides direct leadership to the Purchasing & Planning Coordinator.
Essential Responsibilities
Production Planning & Scheduling
- Master Schedule: Develop and maintain the master production schedule based on demand, capacity, and material availability.
- Capacity Management: Coordinate with Production Management to identify constraints and adjust schedules for staffing, equipment, or shortages.
- Risk Mitigation: Monitor schedule adherence and escalate potential customer delivery risks to the Director of Operations.
Materials Planning & MRP
- System Ownership: Oversee material requirements planning and maintain accurate data utilizing MISys and Sage.
- Parameter Management: Establish lead times, reorder points, safety stock, and min/max inventory levels.
- NPI Coordination: Partner with Engineering to integrate engineering changes and new product requirements into planning.
Purchasing & Strategic Sourcing
- Procurement: Oversee the purchasing of raw materials and components, approving purchase orders within company guidelines.
- Outsourcing Initiatives: Evaluate, implement, and manage the outsourcing of specific parts and assemblies to optimize cost and capacity.
- Supplier Relations: Negotiate pricing, terms, and lead times while managing vendor performance and past-due orders.
- Cost Optimization: Identify opportunities for supplier consolidation, cost savings, and process efficiency.
Inventory Control & VMI
- Inventory Targets: Balance inventory targets to support production while minimizing carrying costs and excess stock.
- Vendor Managed Inventory: Establish and manage Vendor Managed Inventory (VMI) programs to stabilize component availability.
- Accuracy: Partner with Warehouse and Accounting to support cycle-counting and resolve inventory discrepancies within MISys.
- Disposal: Review and recommend actions for slow-moving, excess, and obsolete inventory.
Leadership & Collaboration
- Supervision: Train, coach, and evaluate the Purchasing & Planning Coordinator, setting daily and weekly priorities.
- Cross-Functional Alignment: Partner with Sales, Quality, Finance, and Warehouse to ensure material visibility and sync operations.
- Continuous Improvement: Develop standardized procedures, track department KPIs, and implement cost-reduction initiatives.
Key Performance Indicators
- Schedule Adherence: Production schedule adherence and on-time customer delivery.
- Supply Chain Efficiency: Supplier on-time delivery, past-due POs, and VMI program compliance.
- Inventory Health: MISys/Sage planning data accuracy, inventory turns, and reduction of obsolete stock.
Qualifications & Competencies
- Education: Bachelor’s degree in Supply Chain, Business, Operations, or related field preferred.
- Experience: 5 years in materials management, production planning, or purchasing within a manufacturing environment. Experience managing VMI programs and parts outsourcing preferred. Supervisory experience preferred.
- Technical Skills: Hands-on experience with MISys and Sage MRP/ERP platforms (or equivalents), master scheduling, and advanced Microsoft Excel.
- Core Competencies: Leadership, strategic sourcing, contract negotiation, vendor management, analytical thinking, and collaborative problem-solving.
Working Relationships
- Internal: Director of Operations, Production, Sales/Customer Service, Engineering, Quality, Warehouse, Finance.
- External: Suppliers, vendors, and contract manufacturers.
Pay: $85,000.00 - $100,000.00 per year
Work Location: In person
Salary : $85,000 - $100,000