Demo

Senior Materials & Process Engineer

Agile Space Industries
Durango, CO Full Time
POSTED ON 1/2/2026
AVAILABLE BEFORE 1/31/2026
Description

Agile Space Industries is seeking an experienced Sr. Material and Process Engineer to own the material life-cycle for our hypergolic propulsion systems. You will be the technical authority ensuring our propulsion products can withstand the aggressive chemical nature of storable propellants and the extreme environments of in-space combustion. You will bridge the gap between product design and manufacturing, ensuring flight hardware is robust, compatible, and chemically stable. Agile uses advanced additive metal manufacturing processes, such as laser powder bed fusion, this role will coordinate extensively with additive engineering teams to facilitate material process qualifications and bridge design techniques with processes.

Responsibilities

  • Select materials and processes on new designs.
  • Support material qualification planning, powder/feedstock specification, and vendor qualification for new material processes.
  • Develop and maintain enterprise material database information
  • Define, manage, and analyze testing campaigns to develop material and design allowables for metallic additive and wrought products.
  • Develop, execute, and manage test plans for material characterization and component verification.
  • Define and qualify special processes, both internal and supplied, including welding, high temperature coating, CT/NDE techniques, and heat treatment.
  • Participate and lead activities for root-cause analysis of manufacturing defects.
  • Establish M&P standards and functional definition for a rapidly growing engineering organization.

Requirements

Required Qualifications:

  • B.S. or advanced degree in related engineering or technical field
  • 10 Years of experience with product development
  • Deep expertise in metal fatigue, fracture mechanics, creep, and microstructural characterization
  • Familiar with industry standards (ASM, AMS, AWS, SAE)
  • Experience with metal additive as-built microstructure,post-processing techniques, and material qualification
  • Experience with non-conformance and failure analysis disposition
  • Candidate must be a US citizen or permanent resident.

Preferred Skills

  • Experienced with applying statistical methods on internal data against external sources (i.e. MMPDS).
  • Familiar with fatigue and notch crack growth propagation calculations.
  • Experience with bipropellant or monopropellant compatibility.
  • Hands-on experience with rocket propulsion systems.
  • Familiar with process-structure-property relationships as they impact static and dynamic mechanical properties.
  • Familiar with compliance to NASA-STD-6016, NASA-STD-5009, and NASA-STD-6030.
  • Familiar with qualifying vendors for special processes such as welding, coating, and heat treatment.
  • Experience growing and leading new functions within engineering teams.
  • Experience standing up a metallurgical laboratory.

Physical Requirements

Prolonged periods of sitting at a desk and working on a computer

The expected salary range for this role is $100,000-$147,000 annually. Final compensation will be based on factors such as experience, skills, and internal equity, and is typically made within the midrange, rather than the upper end.

Work Schedule: Full Time

Location: Durango, CO

This position will remain open for at least two weeks from the posting date and will continue to accept applications until it is filled.

What You'll Love About Us

Agile Space Industries offers exceptional benefits to support you and your family including generous health coverage, dental and vision plans, Flexible Time Off, parental leave, and a 401(k) with 100% company match up to 4%.

We are committed to creating a diverse work environment and proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, region, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other basis protected by law.

Don’t meet every single requirement? At Agile, we are committed to fostering a diverse, inclusive, and authentic workplace. If you’re excited about this role but your experience doesn’t perfectly align with every qualification, we encourage you to apply anyway. You might be the perfect fit for this role or another opportunity with us.

Reasonable Accommodation

At AGILE, our goal is to create an accessible and inclusive experience for all candidates applying and interviewing at the Laboratory. If you need a reasonable accommodation during the application or the recruiting process, please submit a request to hr@agilespaceindustries.com.

Posting Timeline: This position will remain open for a minimum of five (5) business days and will continue to accept applications until the role is filled. Early applications are encouraged, as reviews and interviews may begin during the posting period.

Recruitment Notice: Agile Space Industries is not partnering with external recruiters or agencies at this time. Please do not contact our staff directly regarding open positions. All candidates must apply through our official application process to be considered.

Salary Description

$100,000-$147,000

Salary : $100,000 - $147,000

If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Agile Space Industries

  • Agile Space Industries Durango, CO
  • Description: Agile Space Industries is seeking an Assembly Technician III/IV in Durango, Colorado. In this role, you will use your skills and expertise to ... more
  • 15 Days Ago

  • Agile Space Industries Durango, CO
  • Job Type Full-time Description Agile Space Industries is seeking an experienced Senior Systems Engineer onsite in Durango, CO who will provide system-level... more
  • 4 Days Ago

  • Agile Space Industries Durango, CO
  • Description Agile Space Industries is seeking an experienced Staff Systems Engineer who will provide system-level thinking on spacecraft propulsion system ... more
  • 4 Days Ago

  • Agile Space Industries Tulsa, OK
  • Job Type Full-time Description Agile Space Industries - The Space Test Center is seeking a Propulsion Test Engineer I - Ground Support Equipment (GSE) onsi... more
  • 5 Days Ago


Not the job you're looking for? Here are some other Senior Materials & Process Engineer jobs in the Durango, CO area that may be a better fit.

  • Quest Defense Systems & Solutions Norwood, CO
  • Job Summary We're seeking a Senior Materials Engineer to join our team at Quest Defense Systems and Solutions. This is an exciting opportunity for problem-... more
  • 4 Days Ago

  • Advanced Materials CMS/DMS Colorado, CO
  • Job Description Summary Responsible for configuring and designing existing and new custom solutions for 3 & and 5-axis routers. Specific Job Duties Assists... more
  • 16 Days Ago

AI Assistant is available now!

Feel free to start your new journey!