Sr. Manufacturing Engineer

Job Summary

We are seeking a dynamic and highly skilled Senior Manufacturing Engineer to lead and optimize manufacturing processes within our production facilities. This role offers an exciting opportunity to drive continuous improvement, implement innovative engineering solutions, and ensure manufacturing excellence. The ideal candidate will leverage their expertise in process engineering, automation, and cross-functional collaboration to enhance productivity, quality, and efficiency across manufacturing operations. Join us to be at the forefront of manufacturing innovation, contributing to the development of cutting-edge products and systems.

Responsibilities:

Customer & Technical Leadership

• Attend and actively support customer Design Quality Review (DQR) meetings.
• Represent Manufacturing Engineering during customer technical reviews, feasibility reviews, and product development meetings.
• Collaborate with customers, Design Engineering, Program Management, Quality, Operations, and suppliers to ensure successful product launches.
• Work closely with Engineering Lead in India to understand and use data from supplier Technical Reviews/Feasibility Analysis for DQR inputs.
• Evaluate product designs for manufacturability and recommend design improvements that improve quality, reduce cost, and minimize manufacturing risk.
• Lead manufacturing feasibility reviews for new products, engineering changes, and quoting activities.
• Develop and implement robust manufacturing processes that support safety, quality, delivery, and productivity goals.
• Support equipment selection, tooling design, process validation, and production readiness activities.
• Support root cause investigations and corrective actions using structured problem-solving methodologies. (8D, Fishbone, etc.)
• Drive Lean Manufacturing and continuous improvement initiatives throughout production operations.

Quality & Launch Responsibilities

• Serve as the Manufacturing Engineering subject matter expert for all AIAG Core Tools including:
• Lead APQP activities from product launch through production.
• Prepare, review, and approve PPAP documentation.
• Review engineering drawings and CAD models utilizing GD&T principles.
• Develop manufacturing documentation including work instructions, process specifications, and standard work.
• Support internal, customer, and third-party audits.
• Ensure compliance with IATF 16949 and customer-specific requirements.

This position has direct supervisory responsibility for four (4) or more Manufacturing Engineers and Engineering Technicians.

Required Qualifications

• Bachelor's Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related engineering discipline.
• Minimum 8–10 years of manufacturing engineering experience in an automotive or related manufacturing environment.
• Minimum 3 years of engineering leadership or supervisory experience managing technical personnel.
• Demonstrated experience leading customer Design Quality Reviews (DQR), technical reviews, and manufacturing feasibility discussions.
• Extensive knowledge of:
• APQP, GD&T (ASME Y14.5), Process Flow Development, Root Cause Analysis, Lean Manufacturing, Continuous Improvement methodologies, Strong understanding of machining, castings/forgings, assembly, tooling, and manufacturing process development.
• Experience working directly with OEM and Tier 1 automotive customers.
• Excellent communication, presentation, and leadership skills.
• Strong project management and organizational abilities.

Join our team as a Senior Manufacturing Engineer if you’re passionate about advancing manufacturing technology through innovative solutions! Bring your expertise in process optimization, automation integration, and team leadership to help us achieve operational excellence while fostering a culture of continuous improvement.

Benefits:

• 401(k)
• 401(k) matching
• Health insurance
• Life insurance
• Paid time off
• Referral program
• Vision insurance

Education:

• Bachelor's (Required)

Experience:

• Manufacturing engineering: 8 years (Required)
• Manufacturing management: 3 years (Required)
• Lean manufacturing: 8 years (Required)
• APQP: 8 years (Required)

Work Location: In person

Salary : $72,324 - $90,321