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Manufacturing Manager

Aegis Worldwide
De Kalb, IL Full Time
POSTED ON 4/8/2026
AVAILABLE BEFORE 5/6/2026

Aegis is seeking a Thermoforming Manager to join our client's organization in Dekalb, IL. The ideal candidate has the following skills and experience:


  • 4 years of experience working in a plant leadership type of position
  • Industry; plastics packaging, or manufacturing related.
  • Experience with daily production control & implementing new ideas for production control.
  • Thermoforming process management experience
  • Sheet heat zones, plus assist timing, vacuum/pressure, cooling.
  • Experience troubleshooting and planning out common issues within the packaging process – webbing, thin corners, haze, warpage or trim.
  • Experience with quality and regulatory compliance
  • Assisting in audits
  • Tracking mold performance and cycles
  • Leading the team on root cause analysis for scrap, defects, and customer complaints.
  • Leadership – non union plant – 80 hourly folks and 2 supervisors, no supervisor on 3rd shift !
  • Experience enforcing safety practices – lockout/tagout, guarding, and hot sheet safety.
  • Experience with attendance, performance issues, hiring & firing.
  • Experience implementing CI processes. (5S, Lean six sigma)
  • Experience tracking OEE, scrap %, yield, downtime and labor efficiency.
  • Experience communicating cross functionally with similar sized organizations. And collaborating with sales, engineering, maintenance, QA and other members of plant leadership.


Nice to have:

  • Bachelors degree, associates or continued education training.
  • Bilingual in English and Spanish.

Salary : $100,000 - $130,000

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