Combination Line Operator 3rd shift

POSITION DESCRIPTION

POSITION SUMMARY:  Facilitate in the manufacture of quality brake pads

POSITION DUTIES AND RESPONSIBILITIES include the following.  Other duties may be assigned: 

JOB RESPONSIBILITIES –COMBINATION LINE OPERATOR:

·       Press Operations:

·  Operate molding presses as set forth by Operating Procedures.

·  Ability to read and interpret all specification sheets and accompanying gauges and monitors.

·  Ability to troubleshoot problems and keep presses in full production.

·  Responsible to produce pads that meet quality specifications.

·  Communicate with press support person to stay abreast of any quality problems identified by test procedures.

·  Safe operation of presses following all safety guidelines.

·  Maintain area in orderly and clean manner – follow 5S concept.

·  Know product schedule for shift and check to assure all product is available to meet requirements.

·  Notify supervisor of any problems affecting quality, safety or production.

·  Communicate with operators on other shifts and keep them abreast of activity/problems during shift.

·  Complete all paperwork to report production and press activity.

·       Finishing Operations:

·  Ensure proper machine settings.

·  Clear all finishing line machine stops (Reset machine when necessary).

·  Unload exit conveyor – do visual check – fill tote according to style being run

·  Setup Grinder according to specification.

·  Responsible for keeping the finishing line running.

·  Quality Checks / Paperwork

·  Do visual check on all pads coming off the line.

·  Do visual check on all pads for paint and grinding quality.

·  Complete the Finishing Process Inspection Report.

·  Report finishing line production and scrap for the shift.

·  Completely fill out Finishing Lot Cards and Lot Summary Tickets.

·  Do finishing line check-sheets, including paint booth cleaning.

·  Cleaning:

o Paint booth cleaning – major cleaning – 1 time per shift and as necessary during shift.

o Clean grinder (shavings) – 1 time per shift.

o General clean-up - Follow all 5S procedures for area.

·       Support Operations:

·  Supply correct powder and plates to each press. 

·  Follow production demand throughout shift and supply correct powder and plates as required.

·  Assure all release agent bottles (automatic spray bottles and hand spray bottles) are filled at beginning of shift.  Reapply secondary HMIS labels to hand bottles as necessary to insure information can be read clearly.

·  Load and unload press lines with plates as required to meet production demands.

·  Conduct tests as required.

·  Notify Supervisor and Press Operator of any quality problems identified from test results.

·  Complete control graphs.

·  Operate Combination Line whenever required.

·  Maintain area in orderly and clean manner and adhere to 5S concept at all times.

·  Help Combination Line operator clean machines.

·  Weigh pre-form material that is backed-out and record as necessary (shutdown shift).

·  Return empty powder boxes to mix room and empty plate totes to plate prep.

·  Follow all safety guidelines and report any potential safety hazards to the Supervisor.

·       General Operations:

·  Follow all safety guidelines as defined in area safety rules and JA-HR-C-010 General Plant Safety Rules 

·  Wear required PPE as defined for area which includes but is not limited to safety glasses and hearing protection.

·  Lift 35 ( ) lbs. frequently – full totes and place on carts.

·  Place finished product on roller conveyors in complete lots with all necessary documentation.

·  Use hand tools as necessary to change tooling.

·  Excellent attendance.

KNOWLEDGE/EXPERIENCE/SKILLS

To perform this job successfully an individual must be able to perform each essential duty satisfactorily.  The requirements listed below are representative of the knowledge, skill, and/or ability required.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

EDUCATION and/or EXPERIENCE:  High School Diploma or equivalent required.  Minimum of 1 years of experience in a manufacturing environment.

WORK ENVIRONMENT

Work environment involves moderate risks or discomforts which require special safety precautions (e.g., working around moving machines in production facilities) and protective clothing or gear such as safety glasses, gloves and safety shoes is required.

PHYSICAL DEMANDS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to talk or hear.  The employee is occasionally required to walk; sit; use hands to finger, handle, or feel objects, tools, or controls; and reach with hands or arms.  The employee must frequently lift up to 35 pounds, and occasionally lift and/or move up to 40 pounds.  Specific vision abilities required by this job include close vision, and the ability to adjust focus.