Position Title:
Metrology Engineer
Direct Reports:
None
Department:
Metrology
Classification:
Exempt
Location:
Grand Rapids
Approved Date:
Reports To:
Metrology Manager
Revision Date:
6-15-22
Position summary:
The Metrology Engineer will be responsible for measuring and inspecting parts, fixtures, and anything assisting ADAC in dimensional layouts. They will also maintain use of the spray booth to paint parts and 3D scanner to obtain and inspect scan data as needed. Their duties would be that of a data collection with the addition of inspection & automation. This individual would be able to take a physical part, scan it (manually or through automation), and thoroughly inspect this part using common GD&T methods. They would then relay this information to an engineer and answer any questions they may have as well as provide input on potential improvements. This individual would also be programming an automated scan cell (robot) to measure parts and analyze results. The work completed by a Metrology Engineer is reviewed by the Lead Metrology Engineer (or equivalent superior) for verification before results are released.
Job Family: Engineer/Technical
Competencies:
Collaborates: Builds partnerships and works collaboratively with others to meet shared objectives. For example, finds many ways to add value to the team; probes to draw out richer input from others; is a valued resource who goes out of the way to help others. Communicates Effectively: Develops and delivers multi-mode communications that convey a clear understanding of the unique needs of different audiences. For example, pays attention to others’ insights, advice or instruction, grasping the main elements. Promptly shares relevant information with the right amount of detail. Nimble Learning: Learns through experimentation when tackling new problems, using both successes and failures as learning fodder. For example, experiments to find the best possible solution and gains insight from test cases. Makes use of new concepts and principles when addressing problems. Learns from mistakes to avoid repeating them. Situational Adaptability: Adapts approach and demeanor in real time to match the shifting demands of different situations. For example, sees even subtle cues to adapt; deploys a wide range of behaviors to stay effective. Exemplifies flexibility and resourcefulness; responds deftly to a variety of challenges and situations. Essential Responsibilities:
Scanning: Scanning entails taking the physical part and making a digital version of it. By using our spray booth, they’ll be responsible for applying paint and targets (dots) and then scanning the part to create a complete mesh.
Inspection: Inspection is when dimensional information is extracted from the mesh and compared back to a CAD model. This information is provided to engineering to assist in tool revisions.
Automation & Scripting: Python is the language that ATOS is based on. We utilize scripting to automate routines and simplify workflows. Being familiar or fluent with this language is desired.
Education & Experience:
Bachelor’s Degree or relevant field experience Computer knowledge (Python / CAD) Knowledge of plastic materials and processing preferred CMM Experience is a plus Non-Essential Responsibilities:
Charting and tracking layouts in excel 6S of general office environment Use of pin gauges and calipers to obtain measurements Other Knowledge, Skills & Abilities:
Ability to understand and use the ATOS Scanner Hardware & Software Previous use, knowledge and experience with CAD software Demonstrate effective organization and time management skills Python Programming Language PrinciplesAdvanced 3D Geometry ComprehensionHaving the ability to think in 3 dimensions effortlessly. All of the work we do is done 3 dimensionally. Look at a part and quickly be able to identify a specific feature in the 3d space.Geometric Dimensioning & Tolerancing (ISO ASME)These are standards used for inspecting & measuring parts. These principles are common in many different industries and use a series of many print symbols to delineate different checks.Understanding of Statistical Process ControlA statistical method to monitor and control a process. Typically called SPC points. Understanding their importance and value.True Position & DeviationTrue position is finding the actual position of an element and comparing it back to its nominal location. Deviation is the quantified difference between the nominal and actual position.Line & Surface Profile CalculationProfiles are used to determine whether or not a surface or specific line of a surface has been made following the intended geometry.Least Material Condition | Max Material Condition (LMC | MMC)These are used to determine whether a specific part in an assembly will fit in another specific part. It can also be used to determine any “extra” room that two interacting features may have. Supervision Received:
- General Direction: Work from company policies and general objectives. Occasionally refer to superior, only for clarification and interpretation of company policy or customer requirements.
Supervisory Responsibilities:
