Process Engineer

The Process Engineer supports the development, scale-up, and optimization of manufacturing and assembly processes for new and existing cosmetic products. This role leads the technical execution of new product introductions, tech transfers, pilot trials, and process troubleshooting to ensure safe, efficient, GMP-compliant, and cost-effective production. The Process Engineer evaluates manufacturability of new projects and coordinates with Engineering leadership regarding capital equipment requirements.

Responsibilities

• Review new product briefs and customer requirements to assess manufacturing feasibility, equipment capability, capacity constraints, and process risks.
• Identify gaps in existing equipment or infrastructure and coordinate with the Process Engineering Manager and Engineering team to define capital expenditure (CAPEX) needs for new projects.
• Lead technical implementation of new product introductions, ensuring accurate translation of specifications into manufacturing and filling/assembly processes.
• Execute and document customer technical transfers; ensure alignment between customer requirements and plant capabilities.
• Conduct pilot batches and line trials; collect and analyze data; author detailed technical reports and recommendations.
• Support process scale-up activities from laboratory to full commercial production.
• Partner with Quality to develop, review, and maintain accurate manufacturing and filling specifications in compliance with cosmetic GMP requirements.
• Identify process variability and implement corrective actions in collaboration with Production and Quality teams.
• Troubleshoot manufacturing issues and provide data-driven solutions to improve product quality and operational efficiency.
• Contribute to continuous improvement initiatives focused on yield improvement, waste reduction, labor efficiency, and process reliability.
• Assist in maintaining formula input systems and ensure manufacturing procedures are accurately implemented into Batch Pack (or applicable ERP/MES system).
• Maintain working knowledge of laboratory, batching, filling, and assembly equipment within assigned areas of responsibility.
• Adhere to all safety policies and promote safe work practices.

• Process engineering experience in the Chemical, Pharma, Cosmetic, or Personal Care industry.
• Manufacturing experience with a focus on engineering, continuous improvement, and lean manufacturing.
• Proficiency in Six Sigma methodologies and process improvement techniques.
• Ability to create and follow work instructions and interpret technical specifications.
• Strong analytical and problem-solving skills.
• Effective written and verbal communication skills.
• Ability to manage multiple projects and priorities simultaneously.
• Proficiency in Microsoft Office; experience with ERP or manufacturing systems preferred.

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Chemistry, or related technical field; OR minimum of five (5) years of relevant technical manufacturing experience.
• Minimum three (3) years of manufacturing plant experience; cosmetic or personal care manufacturing experience preferred.
• Experience working in GMP-regulated environments preferred.
• Working knowledge of cosmetic Good Manufacturing Practices (GMPs).

You will support a team of two, including one Process Engineer, and report directly to the Process Engineering Manager. The company is experiencing significant growth and taking on new projects, providing opportunities for career development and internal growth.

Job Type & Location

This is a Permanent position based out of Saddle Brook, NJ.

The pay range for this position is $70000.00 - $90000.00/yr.

full health benefits - health, dental, vision 401k accrued vacation, sick, and pto

This is a fully onsite position in Saddle Brook,NJ.

This position is anticipated to close on May 5, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

• Hiring diverse talent
• Maintaining an inclusive environment through persistent self-reflection
• Building a culture of care, engagement, and recognition with clear outcomes
• Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we’ve helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000 extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at actalentservices.com.

Salary : $70,000 - $90,000