Process Engineer

We are seeking a dedicated Process Engineer to join our team. The role involves monitoring and analyzing molding process performance to identify continuous improvement opportunities. You will research and implement cost reduction strategies and enhance product reliability. Additionally, you will train Process Technicians, Mold Setters, and Color Coordinators, assist in establishing process control limits, and support process information for time studies and accounting.

Responsibilities

• Monitor and analyze molding process performance for continuous improvement.
• Research and implement cost reduction and product reliability solutions.
• Train Process Technicians, Mold Setters, and Color Coordinators.
• Assist in establishing process control limits and standard work instructions.
• Provide process information to support time studies and accounting.
• Develop and implement processing and tooling standards promoting SMED principles.
• Assist in layout, tooling design, and program robotics for automated part removal.
• Make recommendations and suggestions for continuous improvement.
• Identify and implement cost reduction opportunities.
• Lead mold trials, PPAP submissions, and process validation (IQ/OQ/PQ).
• Establish and maintain validated process parameters using a scientific molding approach.
• Ensure compliance with IATF and customer-specific requirements.
• Troubleshoot molding defects such as short shots, flash, warpage, sinks, and burns.
• Support new product launches and APQP activities.
• Drive continuous improvement to reduce scrap, cycle time, and downtime.
• Perform root cause analysis and implement corrective actions (8D, CAPA).
• Collaborate with tooling teams on mold design, modifications, and maintenance.
• Monitor and analyze process data to ensure stability and capability (Cp/Cpk).

• 3-5 years of experience in process engineering, injection molding, and tooling.
• Strong understanding of manufacturing engineering and process engineering.
• Proficiency in injection mold processes and automotive industry standards.
• Experience with PPAP and APQP activities.

• Familiarity with SMED principles and scientific molding approaches.
• Ability to perform root cause analysis and implement corrective actions.
• Experience in monitoring and analyzing process data for stability and capability.

This role is within an automotive supplier environment, requiring a focus on precision and efficiency in a dynamic manufacturing setting.

Job Type & Location

This is a Permanent position based out of Anniston, AL.

The pay range for this position is $80000.00 - $100000.00/yr.

We demonstrate our commitment to your personal and professional growth through comprehensive and fair benefits, work-life balance, career advancement initiatives, as well as development opportunities

This is a fully onsite position in Anniston,AL.

This position is anticipated to close on May 29, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.

Salary : $80,000 - $100,000