Demo

Process Development Engineer

Actalent
Maple, MN Full Time
POSTED ON 12/28/2025
AVAILABLE BEFORE 1/27/2026

Process Development Engineer

Job Description

We are seeking a highly motivated Process Development Engineer to lead and support catheter development initiatives within our contract manufacturing operations. This role is critical to driving process innovation, equipment validation, and product quality in compliance with ISO standards.

Responsibilities

  • Lead process development activities for catheter manufacturing, including prototyping, scale-up, and transfer to production.
  • Conduct IQ/OQ/PQ validations for manufacturing equipment and ensure compliance with regulatory standards.
  • Develop and validate test methods to ensure product performance and reliability.
  • Perform process characterizations using statistical tools and methodologies.
  • Utilize Minitab for data analysis, DOE, SPC, and capability studies.
  • Collaborate with cross-functional teams to optimize manufacturing processes and improve yield and efficiency.
  • Support and troubleshoot inspection equipment and ensure proper calibration and functionality.
  • Document and maintain technical reports, protocols, and validation documentation.
  • Contribute to injection molding and extrusion process development as needed.

Essential Skills

  • 3 years of experience in medical device manufacturing, preferably in catheter development.
  • Strong knowledge of statistical analysis and Minitab software.
  • Hands-on experience with IQ/OQ/PQ, test method validation, and process characterization.
  • Familiarity with inspection equipment and quality control tools.
  • Excellent communication skills and a strong work ethic.

Additional Skills & Qualifications

  • Bachelor’s degree in Engineering (Mechanical, Biomedical, or related field).
  • Experience in process improvement, process engineering, continuous improvement, lean manufacturing, and Six Sigma.
  • Proficiency in project management and equipment validation.

Pay and Benefits

The pay range for this position is $110000.00 - $150000.00/yr.

- Employer subsidized health insurance for employees
- Employer paid dental insurance
- Employer HSA contribution
- 401k plan with a company match
- 9 paid holidays (including your birthday!) PTO and Personal days
- Gym membership subsidy
- Employee Short Term Disability, Long Term Disability, and AD&D Life Insurance

Workplace Type

This is a fully onsite position in Maple Grove,MN.

Application Deadline

This position is anticipated to close on Nov 5, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

Salary : $110,000 - $150,000

If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Process Development Engineer?

Sign up to receive alerts about other jobs on the Process Development Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$86,732 - $101,718
Income Estimation: 
$106,100 - $124,886
Income Estimation: 
$130,074 - $155,489
Income Estimation: 
$119,977 - $153,652
Income Estimation: 
$86,732 - $101,718
Income Estimation: 
$106,100 - $124,886
Income Estimation: 
$74,901 - $86,706
Income Estimation: 
$86,732 - $101,718
Income Estimation: 
$106,100 - $124,886
Income Estimation: 
$130,074 - $155,489

Sign up to receive alerts about other jobs with skills like those required for the Process Development Engineer.

Click the checkbox next to the jobs that you are interested in.

  • Data Collection Skill

    • Income Estimation: $72,650 - $95,062
    • Income Estimation: $76,615 - $106,090
  • Mathematical Modeling Skill

    • Income Estimation: $73,787 - $89,113
    • Income Estimation: $77,510 - $95,546
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Actalent

  • Actalent Fargo, ND
  • We are seeking a proactive and detail-oriented Assistant Superintendent to support the successful execution of a hyperscale data center project. This role ... more
  • 12 Days Ago

  • Actalent Helena, MT
  • Job Title: Medical Assistant Job Description We are seeking a dedicated Medical Assistant to ensure optimum quality control and coordination of activities ... more
  • 12 Days Ago

  • Actalent Boise, ID
  • Description -Performing engineering work in various engineering fields (water and wastewater treatment infrastructure to include pipelines and pump station... more
  • 12 Days Ago

  • Actalent Washington, DC
  • Job Title: CT Technologist Job Description The CT Technologist will be responsible for greeting patients in the waiting room, explaining the examination pr... more
  • 12 Days Ago


Not the job you're looking for? Here are some other Process Development Engineer jobs in the Maple, MN area that may be a better fit.

  • Intricon Corporation Arden, MN
  • INTRICON CORE VALUES: Collaboration Innovation Velocity Authenticity Inclusiveness POSITION SUMMARY: The Senior Process Development Engineer is responsible... more
  • 17 Days Ago

  • Forj Medical Saint Paul, MN
  • Exceptional People. Hard Problems. Meaningful Careers. Big Impact. Nowhere else can you touch as many life-changing medical technologies. At Forj Medical, ... more
  • 17 Days Ago

AI Assistant is available now!

Feel free to start your new journey!