Manufacturing Process Engineer

The Manufacturing Process Engineer ensures that manufacturing processes and equipment are robust, reliable, and capable of supporting high-volume production with tight product tolerances. This role focuses on maximizing equipment uptime, driving process efficiency, and maintaining exceptional product quality through data-driven manufacturing metrics. The engineer collaborates closely with production teams and cross-functional partners to implement process improvements, support the full product lifecycle, and continuously enhance manufacturing performance. This is a full-time, onsite position based in Rensselaer, NY.

Responsibilities

• Maintain automated equipment and manual fixtures through structured preventive maintenance programs to maximize uptime, ensure consistent product quality, and protect operator safety.
• Partner closely with production operators and technicians on the shop floor to identify, prioritize, and implement process improvements that increase efficiency and reduce variation.
• Use manufacturing metrics and data analysis to drive quality improvements into future product designs and manufacturing processes.
• Represent manufacturing on cross-functional teams throughout product lifecycle activities, ensuring that manufacturing deliverables are clearly defined, documented, and properly approved.
• Support process development and optimization for new and existing products, including tooling, equipment design, and automation solutions.
• Create, update, and maintain clear work instructions and production documentation to support standardized, repeatable manufacturing processes.
• Apply root cause analysis and problem-solving methodologies to resolve production issues, reduce defects, and improve process capability.
• Contribute to continuous improvement initiatives using Lean, Six Sigma, and other improvement tools to streamline workflows and eliminate waste.
• Provide production support for automated systems, robotics, and other manufacturing equipment to ensure stable and efficient operations.
• Collaborate with design and engineering teams on mechanical and mold design considerations, particularly for plastics injection molding applications.

• Bachelor’s degree, with Mechanical Engineering preferred.
• At least 1 years of manufacturing engineering experience.
• Experience with CAD software, including AutoCAD and SolidWorks.
• Proficiency in Microsoft Office Suite, including Word, Excel, and PowerPoint.
• Experience with automation systems or similar technologies in a manufacturing environment.
• Familiarity with Statistical Process Control (SPC) and Root Cause Analysis (RCA).
• Demonstrated analytical skills and practical application of continuous improvement tools and mindset.
• Experience with process improvement and manufacturing process optimization.
• Knowledge of Lean manufacturing and Lean Six Sigma principles.
• Background in manufacturing engineering or process engineering in a production setting.

• Experience with SolidWorks for 3D modeling, mechanical design, and drafting.
• Exposure to tooling and equipment design, particularly for automated or semi-automated systems.
• Experience with mold design and plastics injection molding processes.
• Hands-on experience with automation, robotics, and production support for automated lines.
• Ability to develop and refine work instructions and standard operating procedures.
• Strong skills in root cause analysis and structured problem-solving methods.
• Experience with continuous improvement initiatives and Lean Six Sigma projects.
• Comfort working with cross-functional teams across engineering, production, and quality.
• Strong communication skills and the ability to work effectively as a team player in a fast-paced manufacturing environment.

This is a fully onsite role based in Rensselaer, NY, within a growing manufacturing facility that supports the medical device and pharmaceutical industries. The site operates with fully automated production lines and recently expanded with an additional 100,000 square feet of manufacturing space in 2025. The operation runs on two shifts, with engineering working primarily on first shift from 7:00 a.m. to 3:30 p.m., Monday through Friday. The facility houses 42 automated machines and a collaborative team of approximately 130 employees, including engineers and consultants. The work environment is professional and team-oriented, with a business casual dress code and a strong focus on automation, advanced manufacturing technologies, and continuous improvement.

Job Type & Location

This is a Permanent position based out of Rensselaer, NY.

The pay range for this position is $65000.00 - $85000.00/yr.

2 weeks vacation time (80 hours); health, dental & vision benefits partially paid by the employer; 401k match up to 4%. Full-time, permanent position.

This is a fully onsite position in Rensselaer,NY.

This position is anticipated to close on Jun 17, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.

Salary : $65,000 - $85,000