Overview

Annually Salary: $100K to $115K D.O.E. Annual teammate performance Bonus (Assistance Relocation Package Provided if needed)

We are currently looking for a highly skilled Senior Process Engineer to work in our Waukesha, Wisconsin facility and supporting other locations. 

We offer a great benefits package that begins day one of employment! We also offer 401K and tuition reimbursement!

Do you strive to continually improve day after day and want to surround yourself with a likeminded team? Do you want to be part of an organization that views people as the most important asset and serves others? Do you want to serve your team and inspire them to grow and do great things? If yes, Holcim is the right fit for you!

Holcim is a leading international manufacturer and supplier of a comprehensive product portfolio for commercial building performance solutions. 

The Senior Process Engineer will design, develop, and implement new or revised processes to support new or legacy product innovation and drive continuous improvement initiatives including safety, product quality, consistency, cost reduction, higher efficiency, and greater machine utilization performance. The position is for a Senior professional who applies advanced knowledge of a job area typically obtained through continued education and work experience. Problems faced are difficult and complex requiring advanced problem-solving skills. The position will support multiple sites and travel is required as necessary.

Responsibilities

• Transition new products through development of effective manufacturing processes and equipment operation working collaboratively with a multi-functional team to achieve success.
• Perform trials, studies and capability analyses as needed to effectively understand and improve process capabilities. Demonstrate use of statistical methodologies to understand, analyze and drive reduction in process variation in facilities.
• Lead in the Commissioning, Qualification & Validation (CQV) to ensure effective transition of new or modified products into manufacturing.
• Ensure proper documentation through the 3M or RADAR processes when appropriate.
• Analyze production performance results and implement improvements. Lead KAIZEN events.
• Investigate critical Quality issues and customer complaints as requested. Interface frequently with the Quality function on corrective actions.
• Support development and implement action plans for continuous improvements and cost savings. Optimize production line processes by driving safety, quality & efficiency.
• Perform risk assessments as needed with EHS. Support documentation for Management of Change (MOC). Perform HAZOPs, PHAs or Design Safety Reviews as needed to support new or modified equipment.
• Maintain & control plant recipes/formulations in plant operating systems (i.e. Ignition, Shopfloor, etc.). Update as necessary and ensure accuracy.
• Ensure technical accuracy for PFMEAs and Process Control Plans (PCPs) for assigned sites. Update and maintain process documentation.
• Train operators and supervision on the proper operation of equipment and processes.
• Execute other duties as assigned.

Qualifications

• Bachelor’s Degree in Engineering or Related Technical Field
• Three to Fivee years of engineering or plant manufacturing experience in chemical, metal, consumer packaged goods or related manufacturing industries
• Excellent verbal and written communication skills
• Strong analytical, troubleshooting, and problem-solving skills
• Strong office tool skills, including MS Office suite and statistical analysis tools like Minitab.

Preferred Qualifications:

• Bachelor’s Degree in Chemistry, Chemical or Mechanical Engineering
• Experience in Statistical Process Control, DOE, PFEMA, and lean Six Sigma manufacturing methodologies
• Knowledge in Controls/PLC
• MS in Engineering or MBA
• Six Sigma certification

Working Conditions:

It will require up to 25% domestic travel.