Description

Job Summary: The Model Maker creates industry-leading products through the development of solid visual models and rapid prototypes for our clients in the consumer, scientific, industrial, and medical fields. This role utilizes a variety of equipment, including CNC milling centers, rapid 3D printing machines, painting and woodworking areas, and computer workstations. The Model Maker often collaborates in cross-functional teams to ensure high-quality deliverables that meet project timelines and budget. 

Key Responsibilities: 

• Lead model making and prototyping efforts from initial client meetings though execution and follow-up.
• Create ultra-high quality solid visual models, working prototypes, and concept models for Industrial Design, Marketing, and Engineering. 
• Utilize creative problem solving to optimize the model-making process and resolve fabrication techniques and related challenges.
• Devise, construct, modify, and assemble tools, dies, molds, jigs, fixtures, metal, or plastic parts/products as well as mechanical, electrical, and electronic components into models or prototypes by operating a variety of rapid prototyping and traditional model-making equipment as required. These responsibilities include, but are not limited to:
• Select the appropriate cutting tools, attachments, accessories, materials, and settings to be used on machines.
• Drill, countersink, ream, and tap holes in parts and assemblies for bolts, screws, and other fasteners.
• Examine and measure completed units and parts to identify any defects and to ensure units conform with predetermined specifications; adjust machine controls to resolve production errors.
• Grind, file, and sand parts to finished dimensions; smooth metal surfaces or edges; operate grinding equipment.
• Inspect machinery for any needed repairs; performs minor repairs and preventive maintenance within expertise.
• Maintain cleanliness and safety of work area.
• Comply with all established departmental, environmental safety, and industry policies and practices.

Requirements

Education and Skills:

Required:

• Two (2) years of work experience in model making; or a combination of one (1) year of work experience and the completion of eight (8) related academic courses at the high school level or above.
• Strong mechanical and design aptitude with working knowledge of engineering, manufacturing, and/or modeling with a variety of materials, including foams, wood, plastics, and metals. 
• Ability to work on projects with dynamic (changeable) specifications.
• Ability to interpret 2D drawings and sketches into mock-ups, visual models, and 3D CAD models. 
• Proficient with a variety of cutting and shaping tools (stationary, powered, and hand tools) and innovative in their use.
• Proficient with measuring and inspection equipment, e.g., dial and digital calipers, gauges, etc.
• Proficient in traditional model finishing skills, including sanding, polishing, painting, color-matching, texturing, silk-screening, color mixing and assembly. 
• Proficient with adhesives, epoxies, solvent bonding, etc.
• Demonstrates the following characteristics:
• Curious; seeks to understand the purpose and context of each project; desires to expand knowledge and tools with which they’re proficient.
• Dynamic, problem-solving aptitude with an understanding of the practice and process of building, refining, and improving a product.
• Self-motivated, with the ability to work both independently and within a team in a fast-paced environment. Able to constructively communicate (verbally and in writing) with designers, clients, and vendors.
• High organized with a strong attention to detail.

Preferred:

• Associate degree or apprenticeship in model making, mold making, CNC machining, or related field.
• Five (5) years of work experience in model making.
• Experience interfacing with a variety of CAD software; accessing design drawings and engineering databases and determining the prototyping process that will achieve the desired results. 
• Rapid casting skills: mold making, off-parting, core printing, tear molds.
• Proficient in CAM programming and high-speed CNC milling.
• Experience in additive manufacturing (3D printing).
• Fundamental understanding of electronics, with proficiency in wiring or soldering electrical and electronic connections and components.
• Proficiency in metal welding.
• Accuracy in projecting the timeline for completing a prototype.
• Competency in office communication applications (Excel, PowerPoint, etc.).

Physical Requirements:

• Prolonged periods of standing and bending required.
• Must be able to frequently lift 35 pounds at a time and occasionally lift up to 50 pounds.

bb7 provides a competitive salary, benefits package, and 401(k) options. We offer a culture that values its talented staff members and rewards creativity. We understand that the quality of our staff’s lives is reflected in the quality of their work. To learn more, visit www.bb7.com.